Oil & Gas

Industry Overview

With the growing demand of global oil and gas market, industries face the necessity to optimize their overall costs to sustain and meet market needs. Additionally, market dynamics require continuous improvement through the identification of opportunities to optimize equipment running costs and raw material expenses by maximizing utilization to achieve optimal production levels. Data-driven techniques have proven effective in enabling companies to enhance the performance of their shop floor processes and assets in real-time.

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Dx Opportunities

Ensuring quality assurance and optimal production levels is often challenging, subordinated with lot of dependencies associated with the nature of the batch operations itself. “Quality is never in real-time!” – makes it even more difficult for the engineers to make effective decision. Informed decision making is critical to prioritize and ensure maximum productivity at minimum operating cost. This demands for continuous monitoring and tracking of the KPIs of which some are measured, some are siloed and some are derived. Using our value based offerings for life-sciences, organization can reap the benefits in the following areas below:

Energy Management

Reduce the overall carbon footprint through digital intervention by optimizing the fuel, water and steam consumption across entire site operations. Real time optimization of the utilities operations including boilers, steam turbines and cooling towers.

Optimal make up water consumption in cooling tower operations, Prediction of optimal steam to fuel ratio in boiler operations, energy optimization of compressed air networks, optimization of flared gas in VRU operations

Predictive Maintenance

Predicting the failures of critical refinery assets such as compressors, heat exchangers, cooling towers, turbine operations. Predicting the coking and scaling events in furnace operations for end of cycle prediction.

Use Cases: Booster compressors performance prediction, End of cycle prediction of heat exchanger train, Catalyst deactivation rate prediction for Hydrotreater units, prediction of decoke requirements in furnace operations, predictive maintenance of power fluid pumps

Predictive Quality

Improve the process efficiency by prediction the lab measurements in real time. Correlate lab parameters such as %sulphur, Oxygen level in flue gas, hydrocarbon composition and conversion in the catalytic reactors.

Inferential for prediction of C4 prediction in debutanizer columns, Top product quality prediction in distillation columns, %O2 in hydrocracker unit, Prediction of oil in water in skimmers

Process Optimization

Optimizing the refinery operations under dynamic demanding conditions under the influence of changing fuel and feed quality. Improve the control strategies by incorporating the MVs, CVs and DVs with the appropriate constraints and process lags.

Improving the conversion in hydro cracking and hydro treating units, Optimization of propylene conversion in the ethylene plant operations, Optimization of CDU operations for dynamic product cuts, Virtual metering for optimal well operations, gas lift optimization

Generative AI

Leverage the zero shot and few shots LLMs to interpret and analyze the unstructured dimensions. Integrate the interpretation from quality reports, product compliance report, incident reports and many others for improving the productivity and gaining deeper insights about the operational dynamics.

Alarm report analytics, RCA/Incident reports correlation with real time process anomalies, conversational AI for real-time production information.

Operator Training Simulator (OTS)

An Operator Training Simulator is a high fidelity, computerbased system that enhances operator skills, safety, and efficiency in complex industrial environments by providing a realistic, risk-free training environment. It ensures operators are well-prepared for both routine and emergency situations, contributing significantly to the overall success and safety of the organization.

Realistic Training Environments, Risk Free Simulations, Scenario-Based Learning, Performance Tracking, Knowledge Retention, Regulatory Compliance are the highlights of OTS.

Use Cases

Despite of the dynamic market needs and end product pricing, it is important to identify the opportunities for continuous improvement in the existing operations through effective utilization of the critical rotary assets, effective combustion of enhancing the catalyst life and optimizing the reaction kinetics and others:

Accelerate your Dx Transformation projects with Smart Apps and Time-to-value (TTV) program

Integrate ready-to-deploy smart apps with your existing IT-OT infrastructure and scale across plants.

Tridiagonal Solutions launches ‘Process optimization framework’ for manufacturing industry. We optimize processes for energy, efficiency, quality using cutting-edge technology and engineering expertise. From custom column design to process intensification, we're driving innovation for a sustainable future.

Leveraging these frameworks allows the industry to implement the ML models at scale.

TTV A33

Time to Value program leverages advanced scalability frameworks to deliver superior analytics solutions to manufacturing industries. Designed for rapid implementation, our program ensures larger delivery with unparalleled speed and efficiency. By utilizing scalability frameworks, we significantly reduce the time and cost associated for standard approaches. and accelerates deployment, allowing manufacturers to quickly gain insights and drive improvements in their operations. With our program, clients benefit from faster, data-driven decision-making, enhanced productivity, and a swift return on investment, making it the optimal choice for modern manufacturing analytics projects.

Why Choose Us

Why Tridiagonal?

Team new
Team
300+ experts with masters and Ph.D’s in chemical engineering. 
Consulting Expertise
Consulting Expertise
Extending over 100 man-years globally to Fortune 500 clients
Solution new
Solutions
Tailored to optimize operations and decision-making
Engagement models
Engagement models
Flexible options including time and material, dedicated centers, and project-specific arrangements
Value Creation
Value Creation
Deploying best practices and methods to efficiently create and deliver value for customers. 
Multi Skilled Expertise
Multi Skilled Expertise

Team having exposure and expertise of developing scalable solutions across multiple platforms.

Industries

Explore more Industries

Life Sciences/Pharma
Life Sciences/Pharma
Metals, Mining & Cement
Metals, Mining & Cement
Food, Beverages & CPG
Food, Beverages & CPG
Chemicals & Petrochemicals
Chemicals & Petrochemicals
Power Renewables
Power Renewables
Other Manufacturing
Other Manufacturing

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