CFD Modeling to Improve Separator Performance

In the oil and gas industry, separation processes are essential for separating and purifying hydrocarbons and other components from raw crude oil and natural gas streams. The separator is usually the first equipment through which the crude oil is processed. The primary purpose of a separator is to separate a mixture of different phases, such as liquids, gases, and solids, into distinct phases. Based on their functions, separators can be categorized as two-phase separators and three-phase separators. There are some common separation processes used in the oil and gas industry, like gas-liquid separation, solid-liquid separation, gas-oil-water separation, etc.

Computational Fluid Dynamics (CFD) is a game-changer in modern separator design and optimization. It empowers engineers with clear, data-driven insight into how a separator will perform—long before it's built. By simulating a wide range of operating conditions, including variations in flow rate, pressure, temperature, and fluid properties, CFD uncovers the key factors that truly impact performance.

Whether you're scaling up a design, troubleshooting inefficiencies, or planning a retrofit, CFD gives you the confidence to make informed, high-impact decisions. It reveals hidden flow issues, validates design choices, and reduces costly trial-and-error. With CFD, you minimize guesswork, streamline development, and achieve faster, smarter, and more cost-effective separator solutions

What will you learn from this webinar? : 

• A detailed modelling approach to perform various separation processes like Two-phase gas-liquid separation, three-phase gas-oil-water separation & sand separation
• Under different operating conditions the insights of flow patterns & pressure distribution
• Practical method to use numeric for design optimization of Separator internals

Who Should Attend: 

• Design and product engineers developing separation solutions for the oil and gas industry
• Engineering managers and decision-makers working on O&G EPC or operations projects
• Process and operations engineers responsible for troubleshooting or optimizing plant performance
• Consultants and solution providers involved in separator retrofitting or system improvement
• Students and researchers focused on fluid dynamics, multiphase modelling, or equipment design

Featured Speaker

Mr. Sarang Sarode

Project Lead

Tridiagonal Solutions