Modernizing Maintenance Processes with Generative AI in the Manufacturing Industry with Look Out of Operations

Look Out of Operation is our Gen AI-powered solution that digitizes and optimizes maintenance workflows,integrating seamlessly with your existing systems like CMMS/ERP.

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About Us

Tridiagonal Solutions Pvt. Ltd. (TSPL), Digital Transformation in Process Manufacturing is a premier Industry 4.0 consultant specializing in Manufacturing Excellence and Digital Transformation. We are an end-to-end execution partner for Chemical 4.0 programs, offering expertise in IT-OT integration, advanced data analytics, energy optimization, and Generative AI. Our capabilities span Digital Transformation Consulting, Process Data Analytics, Process Optimization, and more. From strategy to implementation and ongoing support, we ensure the success of your digital initiatives. Partner with us to unlock the full potential of your digital investments and drive transformative change in your operations.

How We Work?

How Generative AI Enhances Maintenance Processes with Look out of operation

Step 1

Inspection Round
Step 2

Maintenance Work Orders
Step 3

Planning & Scheduling
Step 4

Maintenance Execution
Step 5

Maintenance Dashboard / Report

Gen AI-based
Inspection Rounds

BOOST EFFICIENCY AND SAFETY

Generative AI revolutionizes inspection rounds by automating scheduling, creating smart checklists, and ensuring accurate work orders.

Smart Scheduling: AI optimizes inspection timing using historical data.
Focused Checklists: AI targets high-risk areas, enhancing inspection effectiveness.
Accurate Reporting: Automated reports improve compliance and reduce errors.
Data-Driven Insights: AI logs and analyzes data, suggesting corrective actions.

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Gen AI-Powered
Work Order Approval

Streamline Approvals and Improve Reliability

Generative AI simplifies the approval process by automating tasks, prioritizing work orders, and ensuring compliance.

Task Prioritization: AI ranks work orders by urgency and impact.
Compliance Checks: AI validates work orders against safety standards.
Insightful Reports: AI delivers key insights to refine future processes.

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Gen AI-Based
Planning & Scheduling

Optimize Resources and Prevent Failures

Generative AI enhances planning by dynamically adjusting schedules and integrating safety compliance.

Efficient Allocation: AI ensures optimal resource use.
Safety Integration: AI embeds compliance into scheduling.
Continuous Improvement: Real-time adaptability for smooth operations.

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AI-Guided
Maintenance Execution

Enhance Accuracy and Speed

Generative AI assists technicians with precise, step-by-step guidance for repairs.

Tailored Instructions: AI customizes actions based on the situation.
Safety Compliance: AI ensures adherence to SOPs and standards.
Faster Repairs: AI speeds up tasks by recommending best practices.

Improve Efficiency

Gen AI-based
Maintenance Dashboard / Report

BOOST EFFICIENCY AND SAFETY

Generative AI revolutionizes inspection rounds by automating scheduling, creating smart checklists, and ensuring accurate work orders.

Smart Scheduling: AI optimizes inspection timing using historical data.
Focused Checklists: AI targets high-risk areas, enhancing inspection effectiveness.
Accurate Reporting: Automated reports improve compliance and reduce errors.
Data-Driven Insights: AI logs and analyzes data, suggesting corrective actions.

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Industries we are transforming with Gen-AI Based Look out of operation

Generative AI transforms maintenance into a seamless, efficient, and
reliable process, ensuring your operations run smoothly

Chemicals

Oil & Energy

Life Sciences and
Pharmaceuticals

Metals & Mining

Automotive

Industrial
Manufacturing

Technology Behind the Transformation

POWERED BY AMAZON: SCALABLE, SECURE, AND INTELLIGENT

Our Gen AI-based maintenance solution is built on cutting-edge Amazon technology, ensuring a robust, secure, and scalable platform for your operations.

Amazon Neptune

Leverage knowledge graphs for intelligent decision-making.

Amazon Bedrock

Utilize NLP for automated reporting and predictive maintenance.

Amazon QuickSight

is a cloud-powered BI tool that enables the creation of interactive, real-time maintenance dashboards. It supports integration with various data sources, offers custom visualizations, and provides machine learning insights for predictive maintenance. With features like natural language queries, secure sharing, and cost-effective pricing, QuickSight is an ideal solution for optimizing maintenance operations and decision-making.

Product features

It has survived not only five centuries, but also the leap into electronic.

User-Friendly Interface

Enables deep contextualization of maintenance data, providing comprehensive insights into equipment health, operational efficiency, and potential risks. This allows for informed decision-making and proactive maintenance strategies.

Maintenance Data Contextualization

Integrations

Integrations with SAP, time series data, operating manuals, P&IDs, equipment design sheets, start up shut down SOP, etc.

Gen AI-Powered Maintenance Workflow Bot

Leverages Generative AI to automate maintenance workflows, reducing manual intervention, minimizing errors, and ensuring consistency in maintenance procedures. This streamlines operations and enhances productivity across the plant.

Root Cause Analysis (RCA)

Facilitates quick identification and resolution of underlying issues by performing in-depth root cause analysis. This capability helps reduce downtime, prevent recurring problems, and improve overall reliability.

Incident Reports

Streamlines the documentation and management of incidents, ensuring that all issues are tracked, analyzed, and resolved efficiently. This leads to continuous improvement and better compliance with safety standards.

Historical Failure Analysis

Utilizes historical data to predict potential failures and maintenance needs, allowing for proactive intervention before issues arise. This predictive capability minimizes unexpected downtime and extends equipment lifespan.

Cost Optimization and Prediction of Equipment Maintenance

Provides accurate cost estimation and predictive analytics for equipment maintenance, helping to budget effectively and allocate resources efficiently. This ensures cost-effective maintenance planning and operations.

Analytics & Reporting

Refineries Maintenance KPIs With Gen-AI

Estimated Time Required (Days)

40-50%

Reduction

Inventory Cost ($)

15-20%

Reduction

Typical Downtime (hrs)

30%

Reduction

Total Cost of Ownership (TCO)

20%

Reduction

Cost of Downtime

20%

increase

Planned vs. Unplanned Maintenance Ratio

15-20%

Reduction

Energy Consumption

15-20%

Reduction

Energy Consumption

15-20%

Reduction

Frequently Asked Questions

Common Questions About Our Product Features

Find answers to frequently asked questions about our product features, capabilities, and how they can enhance your maintenance operations and equipment management.

What is Maintenance Data Contextualization?

Maintenance data contextualization provides insights into equipment health and operational efficiency by analyzing maintenance data. This enables better decision-making and proactive strategies.