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Explore our research, insights, and examples of real client imapct, designed to help you embrace the key forces of change and get to value faster.
Blogs

Why is an Industrial Data Strategy Crucial for Overcoming Scaling Challenges in Digital Transformation?

The industrial landscape is undergoing a significant shift. As digital transformation takes hold, data is emerging as a critical driver of efficiency, innovation, and competitiveness. However, the journey towards harnessing the full potential of industrial data is fraught with challenges, particularly when it comes to scaling operations across diverse environments. A robust industrial data strateg...

Blogs

Optimizing Industrial Operations with Unified Industrial Edge Computing and Cloud Solutions

Digital transformation involves integrating digital technology into all business areas. This process is increasingly facilitated by the combined solution of industrial edge computing and cloud solutions. Edge computing solutions connect with sensors, edge devices as well as control systems through edge devices such as IoT gateways, industrial PCs, and specialized edge servers. These devices collec...

Blogs

Converting knowledge into Insights – Generative AI

Introduction Generative AI, LLMs – Hearing a lot about It these days.

Blogs

Leveraging Knowledge Graphs to Add Context to Your Data

Introduction What are knowledge graphs? Have you ever come across this technology? Before we understand the core meaning of this, it's important to understand it conceptually.

Use Cases

Make Up Water Feed Optimization in Cooling Tower Operations

Unlocking efficiency in cooling tower operations entails understanding the interplay between temperature signals and equipment power. This analysis delves into identifying which temperature signals significantly impact power consumption, paving the way for predictive modeling to optimize compressor power.

Use Cases

Distillation Column Efficiency

Distillation columns are essential unit operations in the chemical process industry, responsible for separating mixtures into their individual components. However, these columns can operate at less than optimal efficiency, leading to increased energy consumption, reduced production rates, and higher operating costs. Artificial intelligence (AI) and machine learning (ML) offer promising techniques ...

Use Cases

Performance Optimization in Process Compressors

Unplanned downtimes lead to reactive and time-based maintenance which can be costly and inefficient. Difficult to quantify metrics that correlate with the overall performance and health of the compressor

Use Cases

Predictive Maintenance of Lyophilizers

Predictive maintenance for a lyophilizer, also known as a freeze-dryer, focuses on the proactive identification and mitigation of potential equipment failures before they occur. This approach utilizes various data-driven techniques and monitoring tools to track the condition of the lyophilizer’s critical components such as vacuum pumps, condensers, and temperature sensors.

Use Cases

Batch Alarm Analysis & Interpretation

Batch alarm analysis and interpretation involves the systematic review and evaluation of alarm logs generated during batch processes in industrial settings. This process is crucial for identifying, categorizing, and analyzing patterns of alarms that may indicate operational inefficiencies, safety issues, or equipment malfunctions. By employing statistical and AI techniques, analysts can prioritize...

Use Cases

Soft - Sensor for Yield Prediction

In the realm of industrial manufacturing, precision and efficiency are paramount. Yet, the challenge often lies in the delayed feedback loop between process inputs and batch yield, leading to suboptimal resource utilization and costly outcomes. Traditional methods, reliant on post-facto lab analyses, fall short in providing timely insights for proactive adjustments.

Use Cases

Cycle Time Optimization

Defining and analyzing historical batches using traditional analytics topls is extremely difficult, particularly due to the complex dynamics involved in batch processes.Tracking various activities within a batch poses significant, challenges, making it hard to identify inefficiencies and areas for improvement. However, dynamic dashboards provide a powerful solution, enabling near real-time monitor...

Use Cases

Heat Exchangers Performance Monitoring

Predicting the end-of-cycle (EOC) for a heat exchanger due to fouling is a persistent challenge for refineries. By proactively forecasting when a heat exchanger requires cleaning, refineries can implement risk-based maintenance planning, optimizing processing rates, and reducing operating and maintenance costs. Historically, engineers had to manually combine data entries in spreadsheets, spending ...

Use Cases

Predict Conveyer Belt Tensioning Date

In industrial operations, the gradual decline in conveyor belt tension poses a persistent challenge, often resulting in tracking issues and frequent belt failures. With a fleet of 100 belts, such failures can disrupt production schedules, leading to substantial costs and operational downtime.

Patents

Burner shield to reduce soot buildup

DC Bookbinder, BL Harper, MB Mummudi-Boopathy, P Tandon US Patent 9,540,27

Patents

Limit based threshold estimation for prognostics and health management

S Ramaswamy, MM Boopathy US Patent 10,126,209

Patents

Behind casing wash and cement

R Watts, S Haavardstein, L Hovda, JC Stevens, D Mueller, B Borland, US Patent 11,136,86

Patents

Behind casing wash and cement

L Hovda, D Mueller, JC Stevens, A Phadke, P Gonuguntla US Patent 11,686,175

Patents

Behind casing wash and cement

R Watts, S Haavardstein, L Hovda, JC Stevens, D Mueller, B Borland, US Patent App. 18/116,744

Patents

Behind casing wash and cement

L Hovda, D Mueller, JC Stevens, A Phadke, P Gonuguntla US Patent App. 18/316,030

Patents

Behind casing cementing tool

L Hovda, JC Stevens, D Mueller, A Phadke, P Gonuguntla US Patent 11,879,305

Use Cases

Order fill projection

Predicting the end-of-cycle (EOC) for a heat exchanger due to fouling is a persistent challenge for refineries. By proactively forecasting when a heat exchanger requires cleaning, refineries can implement risk-based maintenance planning, optimizing processing rates, and reducing operating and maintenance costs. Historically, engineers had to manually combine data entries in spreadsheets, spending ...

Use Cases

CO & Nox Prediction for Boiler - Energy Sustainability

Effective prediction of NOx and CO emissions from boilers is crucial for regulatory compliance and environmental protection. Key process parameters (KPIs) correlated with emission levels include combustion temperature, fuel composition, air-to-fuel ratio, and flue gas recirculation rates. By analyzing both historic and real-time data, it is possible to predict NOx and CO emissions accurately. This...

Use Cases

Liquid metal Transport

Mercury migrates from source rocks, metal-rich fluids, oil producing organisms and it accumulates in oil & gas pipeline. Mercury pollutes the marine eco-system by biomagnification and corrodes the pipeline.

Use Cases

Control Valve Erosion Test

Predicting power output in natural gas-fired peaker power plants is critical due to their intermittent operation and high economic significance. These plants, which supply power sporadically and at a premium price, pose a unique challenge for grid operators. We aim to forecast power output based on environmental conditions, enabling more informed decisions about plant activation and power purchasi...

Use Cases

Impeller Design – PSD

The flow in the existing impeller was simulated, numerous designs of the impeller were evolved and critically studied, the strain rate and Particle size distribution (PSD) were plotted and studies for numerous designs of the impeller and the configuration with better PSD were suggested.

Use Cases

Prediction of power output in natural gas-fired power generation plant

Predicting power output in natural gas-fired peaker power plants is critical due to their intermittent operation and high economic significance. These plants, which supply power sporadically and at a premium price, pose a unique challenge for grid operators. We aim to forecast power output based on environmental conditions, enabling more informed decisions about plant activation and power purchasi...

Use Cases

Cooling Tower Health Monitoring

Unlocking efficiency in cooling tower operations entails understanding the interplay between temperature signals and equipment power. This analysis delves into identifying which temperature signals significantly impact power consumption, paving the way for predictive modeling to optimize compressor power.

Use Cases

Predicting CO and NOx emissions from turbines

In the realm of gas turbines, predicting emissions of carbon monoxide (CO) and nitrogen oxides (NOx) holds significant importance for regulatory compliance and environmental stewardship. This project focuses on developing predictive models that can accurately forecast CO and NOx emissions from gas turbines under varying operating conditions. By analyzing key factors such as combustion temperature,...

Use Cases

Energy Yield Prediction for Steam Turbine Operations

Energy yield prediction for steam turbine operations is essential to overcoming the challenges of ensuring consistent energy production while minimizing steam losses. The fluctuating load and varying demand make it difficult to implement timely and appropriate control changes, often leading to inefficiencies and increased operational costs.

Blogs

Strategizing your Predictive Maintenance Journey

With the increasing adoption of Digital Transformation and Industry 4.0, it's nearly impossible to talk about it without considering Predictive Maintenance. Be it Oil & Gas, Chemicals, Metals-Mining, renewables, or the Bio-pharma industry - everyone starts the journey with the implementation of Predictive Maintenance. Being an essential part of Digital transformation, it can be a simple plug-a...

Blogs

Integrated Sustainability Opportunities in the Metals & Mining Industry

The metals and mining industry stands as one of the world’s most energy-intensive sectors accountable for significant emissions and environmental impact.

Use Cases

Chromatography and Transition Analysis

Chromatography and Transition Analysis play a pivotal role in various industries, particularly in the purification of substances and the separation of complex mixtures. However, ensuring the reliability and effectiveness of chromatography columns presents ongoing challenges. Over time, column substrates degrade, necessitating periodic refreshment to maintain optimal performance. Despite the signif...

Use Cases

Aggregate and Analyze Alarms

Aggregate and Analyze Alarms is a critical process in industrial settings aimed at enhancing operational efficiency and equipment reliability. This process involves consolidating alarm data from various sources to identify patterns and trends, facilitating engineers' analysis and troubleshooting efforts. By uncovering relationships between alarms, operators can gain deeper insights into underlying...

Use Cases

Continuous Process Verification

Continuous Process Verification is a cornerstone of quality assurance in manufacturing, ensuring that processes consistently meet predefined specifications. However, maintaining effective monitoring in the face of product changes, instrument calibration drift, and process upsets poses significant challenges. Additionally, establishing universal rules for Critical Process Parameters (CPPs) and Stat...

Use Cases

Shift Handover Report

The Shift Handover Report serves as a vital communication tool to ensure the seamless transition of operations between shifts in a manufacturing environment. Its primary objective is to facilitate the maintenance of continuous, safe, and compliant operations by effectively transferring critical process information from outgoing to incoming operators. By providing a structured framework for conveyi...

Use Cases

Overall Equipment Effectiveness (OEE) Reporting

Overall Equipment Effectiveness (OEE) reporting is essential for identifying process bottlenecks and maximizing production efficiency across a manufacturing site. By providing a comprehensive understanding of equipment performance, OEE reporting helps streamline operations and improve productivity. However, standardizing and scaling OEE analysis across diverse assets ensures consistent performance...

Use Cases

Identification, Categorization, & Reporting of Performance Losses

Manufacturing companies must systematically track, categorize, and report performance losses to identify inefficiencies and justify improvement projects. This process enables the identification of underperforming elements within the production line and provides a basis for targeted enhancements. By doing so, companies can streamline operations, enhance productivity, and allocate resources more eff...

Use Cases

Asset Utilization (OEE) Monitoring

Asset Utilization (OEE) Monitoring aims to analyze the performance of batch processes by identifying time spent in various phases. This analysis helps reduce unproductive process time, such as during cleaning and maintenance, and highlights differences in manual re-cleaning events between shifts. By quantifying opportunities to reduce waiting times, OEE monitoring supports improved efficiency and ...

Use Cases

Batch Quality Prediction

Batch quality prediction is crucial for optimizing manufacturing processes and ensuring efficient resource utilization. By accurately predicting batch quality, manufacturers can adjust process inputs in real-time, improving yield and reducing waste. This proactive approach helps minimize energy consumption and raw material usage, leading to more efficient and cost-effective production.

Use Cases

Accelerate Biopharmaceutical Scale-Up

Accelerating the scale-up of biopharmaceutical production is essential for bringing new therapies to market more quickly and cost-effectively. Predicting cell growth accurately at scale, based on data from laboratory and pilot studies, is a complex task. This complexity is compounded by the need to integrate data from various sources. Streamlining this scale-up process can significantly reduce dev...

Use Cases

Continuous Drug Product Quality by Design (QbD) Model

The Continuous Drug Product Quality by Design (QbD) model aims to ensure consistent product quality from development through to commercial production. One significant hurdle in this process is maintaining information integrity during the technical transfer from R&D to production. Additionally, implementing effective process monitoring within a multivariate design space presents complexities. D...

Use Cases

Batch Tracking and Cycle Time Analysis

Reducing cycle time in batch manufacturing is challenging due to the complexity of defining and analyzing process phases to identify variations and idle times between batches. Additionally, pinpointing areas for process and capital improvements requires detailed understanding and analysis. Effective batch tracking and cycle time analysis are essential to uncover inefficiencies, minimize idle times...

Use Cases

Pump Health Monitoring

Inability to detect and anticipate pump performance issues can result in prolonged shutdowns, revenue loss, and potential environmental or safety hazards.

Use Cases

Filter Membrane Predictive Maintenance

Ineffective Clean-In-Place (CIP) procedures or fouling of filter membranes can lead to various operational challenges, including increased cycle times, lost yield, or poor product quality. Additionally, detecting and modeling long-term deterioration in filter membrane performance poses significant challengess. This use case focuses on developing predictive maintenance strategies for filter membran...

Use Cases

Compressor Health Monitoring and Maintenance

Inability to detect and anticipate compressor performance issues can have detrimental effects, including unplanned shutdowns, revenue loss, and safety hazards.This use case aims to address these challenges by implementing comprehensive health monitoring and maintenance strategies for compressors. By leveraging advanced monitoring technologies, we can proactively identify potential issues, minimize...

Use Cases

Leaching Rate Prediction in Manganese Ore Processing

Developing an accurate predictive model for the complex nonlinearity of electric-field-enhanced pyrolusite leaching presents a significant challenge. The manganese leaching process involves crushing and grinding the pyrolusite ore (MnO2) to increase its surface area. This use case focuses on creating a predictive model for leaching rates in manganese ore processing. By addressing the nonlinear dyn...

Use Cases

Mineral Industry

Achieving optimal zinc recovery in the mineral industry is challenging due to the direct impact of processing efficiency on recovery rates. The interaction of key parameters in complex ways makes it difficult to pinpoint their specific effects on recovery. This use case focuses on optimizing the zinc ore beneficiation process to enhance recovery rates. By analyzing and understanding the interactio...

Use Cases

Optimizing Flash Evaporator Performance with Predictive Maintenance

In the chemical industry, flash evaporators are crucial assets that require careful monitoring and maintenance to minimize runtime failures and downtime. However, the operations plant team faces numerous operational challenges due to frequent failures of critical assets like evaporators. This use case focuses on implementing predictive maintenance strategies for flash evaporators to address these ...

Use Cases

Bearing Failure Analysis

The recent bearing failures in the induced draft fan of the boiler system at a power plant have raised concerns. The challenge lies in determining the root cause, especially with limited events and no deviations observed in other critical variables. This use case focuses on conducting a comprehensive analysis of the bearing failures to identify the underlying cause. By leveraging advanced analytic...

Use Cases

Identification of Internal cracks in Aluminium Billets

Detecting internal cracks in aluminium billets poses significant challenges due to the complexity of crack formation and the difficulty in maintaining process parameters at optimal levels. Conventional methods such as failure analysis or ultrasonic testing are either time-consuming or costly, further complicating the inspection process.

Use Cases

Energy Analysis & Optimization of Kneader in Green Anode Plant

The kneading process in a green anode plant involves numerous parameters and complex dynamics, necessitating a comprehensive understanding of its intricacies. However, identifying the parameters that most significantly impact the energy consumption of the kneader and cooler remains a challenge. This use case focuses on conducting energy analysis and optimization of the kneader. By delving into the...

Use Cases

Pitch Demand & Anode Density Prediction in Green Anode Plant

Anode density is intricately linked to the composition and properties of anode paste, where pitch plays a pivotal role. Accurate prediction of pitch demand is crucial to ensure optimal availability for production while achieving desired anode density. This use case tackles the challenge by developing predictive models to forecast pitch demand and anticipate anode density. Download the PDF to explo...

Use Cases

Chemical & Structural Properties Analysis of Coke & Pitch

Understanding key parameters like quinoline insoluble, softening point, VBD, real density, and moisture content is vital for assessing coke and pitch quality. However, statistical metrics for these parameters can significantly impact production, potentially affecting anode and metal quality. This use case explores the analysis of these properties and their production impact.

Use Cases

Aluminum production – Optimized Feed Strategy for ALF3

Maintaining precise bath temperature (958±2°C) is crucial for efficient aluminum production. However, existing controllers often struggle to regulate temperature, causing fluctuations in both temperature and ALF3 mass. This use case explores developing an optimized ALF3 feed strategy to address these challenges. By leveraging advanced control algorithms, we aim to minimize fluctuations and enhance...

Use Cases

Rolling Process Optimization for Electrical Steel

Achieving high magnetic flux density and low magnetic core loss in electrical steels is contingent upon various metallurgical and operational factors, including texture, grain size, chemical composition, and coiling temperature. However, optimizing the rolling process to meet these requirements presents a significant challenge. This project focuses on addressing this challenge by optimizing rollin...

Use Cases

Data Driven Root-Cause Analysis

The occurrence of two electrodes being remelted from a single ingot has resulted in the rejection of defective ingots, with one deemed acceptable and the other rejected due to transverse cracks. This project aims to conduct a thorough root-cause analysis using data-driven methodologies. By analyzing relevant data points and patterns, we seek to identify the underlying factors contributing to the d...

Use Cases

Nozzle Clogging Prediction during Continuous Casting

Nozzle clogging is a major contributor to oxide inclusions in steel, impacting the cleanliness of the final product. These clogs frequently interrupt the casting process, resulting in downtime and diminished productivity. This project is dedicated to developing predictive models for anticipating nozzle clogging during continuous casting. By leveraging historical data and advanced analytics, operat...

Use Cases

Silicon Content Prediction of Hot Metal in Blast Furnace

The silicon content of molten iron serves as a crucial indicator of temperature trends within a blast furnace. However, the wide variation in silicon content and the time delay in offline analysis pose challenges for operators in assessing the furnace's thermal operating conditions. This project focuses on developing predictive models to anticipate silicon content in hot metal, leveraging real-tim...

Use Cases

Hanging Prediction in Blast Furnace

Operating under intricate and dynamic conditions, blast furnaces are susceptible to hanging events influenced by numerous parameters. However, the interior of a blast furnace is inaccessible and challenging to monitor directly, hindering the real-time detection of hanging incidents. This project focuses on developing predictive models to anticipate hanging events in blast furnaces. By leveraging a...

Use Cases

Real-Time Deployment of BTP Prediction Model in Sinter Plant

Ensuring the quality and productivity of sinter production in the iron industry relies heavily on monitoring and maintaining the Burn-Through Temperature (BTP) position and temperature. However, critical data such as %coke, coke fines, and sinter bed were previously unavailable, posing challenges to effective monitoring and prediction. This initiative focuses on deploying a real-time BTP predictio...

Use Cases

Predictive Maintenance of Heat Exchanger

Fouling, the unwanted deposition of materials on heat transfer surfaces, poses a significant threat to the efficiency of heat exchangers in process heating and cooling applications. By insulating heat transfer surfaces and impeding heat exchange, fouling undermines overall efficiency. Predicting the end-of-cycle (EOC) for a heat exchanger due to fouling is a persistent challenge across industries....

Use Cases

Predict Conveyor Belt Tensioning Date

Predicting the optimal conveyor belt tensioning date is essential in the mining industry, where conveyor belts play a critical role in material transport. Over time, belts can stretch and wear, necessitating precise tension adjustments to prevent misalignments and failures. Accurate predictions help ensure smooth operations and minimize costly unplanned downtime.

Use Cases

Truck Fleet Maintenance Management

With each truck averaging a value of over $3 million, these assets are indispensable to mining operations. This initiative focuses on implementing proactive maintenance strategies to monitor and maintain the health of truck fleets effectively. By leveraging advanced monitoring systems and predictive maintenance techniques, operators can maximize uptime, extend asset lifespan, and ensure the smooth...

Use Cases

Iron Ore Quality during Mining Operations

In the realm of mining operations, predicting the final quality of iron concentrate is pivotal for optimizing production processes. This project focuses on forecasting the percentage of silica present in the iron ore concentrate, a key determinant of its quality. By leveraging real-time data and predictive modeling techniques, engineers can anticipate silica levels in the concentrate, enabling pro...

Use Cases

Induced-Draft Fan Predictive Maintenance

In industrial settings, ensuring the uninterrupted operation of induced-draft fans is essential for maintaining profitability. However, relying solely on routine maintenance schedules can overlook potential failures and incur unnecessary expenses. Additionally, visualizing maintenance trends, particularly concerning fan vibration, becomes challenging due to dust scale build-up. This initiative foc...

Use Cases

Clinker Production Reports

Aggregating clinker production data by shift is a standard practice in cement plants, yet its quantification poses challenges due to varying modes of operation. The diverse operational methods employed make it difficult to accurately quantify production figures, hindering efficient reporting. This initiative aims to streamline clinker production reporting processes by implementing standardized met...

Use Cases

Free Lime Modeling

Balancing lime addition to minimize both NOx emissions and free lime in clinker poses a significant challenge. With lab samples typically providing feedback with delays of 1-2 hours, operators face difficulties in timely adjustments. Excessive lime addition results in fuel wastage, while inadequate addition leads to poor-quality clinker. This initiative focuses on developing a predictive modeling ...

Use Cases

Burning Zone Temperature Prediction

In the quest for quality production, controlling temperature variations within the kiln's burning zone is paramount. The challenge lies in the diverse temperature ranges across the kiln, complicating monitoring and regulation. Low temperatures risk excess free lime, while excessive heat can compromise product quality and refractory lining integrity. This initiative focuses on predictive temperatur...

Use Cases

Kiln Stoppage Investigation (Mining & Cement Industry)

Kiln stoppages present a formidable challenge, resulting in substantial production loss and revenue impact. With a multitude of potential causes, investigating and identifying preventive measures for future occurrences can be complex. This initiative is dedicated to mitigating kiln stoppages by implementing proactive measures. Through comprehensive analysis and innovative strategies, we aim to min...

Use Cases

Grinding Mill Predictive Maintenance

This initiative targets the optimization of grinding mill maintenance to prevent unplanned downtime, a critical factor for profitability. Traditional maintenance schedules often overlook potential failures or result in unnecessary expenses. Moreover, continuous mill operation leads to wear and tear, causing production delays. By implementing predictive maintenance strategies, organizations can pro...

Use Cases

Cement Blaine (Fineness) Prediction

Maintaining optimal fineness in cement production is paramount for ensuring product quality and meeting production targets. However, conventional lab testing methods often entail significant time delays, impacting the timely control of Blaine size and potentially leading to compromised quality, missed production targets, and revenue loss. This initiative focuses on leveraging predictive modeling t...

Use Cases

Pump Health Monitoring

In the pursuit of operational excellence, this analysis focuses on optimizing pump performance to mitigate prolonged shutdowns and revenue loss. By implementing scalable, maintainable, and repeatable monitoring approaches, it aims to enhance economic performance, safety, reliability, and compliance. Identifying failure events and their durations facilitates timely corrective actions, enabling orga...

Use Cases

%O2 Prediction in the Flue Gas in Furnace Operations

In the domain of fired heater operations, accurate monitoring and prediction of oxygen levels in flue gases play a critical role in ensuring operational efficiency and safety. This project focuses on conducting correlation and trend analysis to identify key process parameters (KPIs) that influence oxygen concentrations in flue gases. By examining factors such as fuel composition, combustion temper...

Use Cases

Debutanizer Column (Distillation Column) monitoring

Effective monitoring of a debutanizer column is essential for maximizing the LPG content in the top product and optimizing overall distillation performance. Continuous monitoring of the C4 fraction in the bottom products ensures process efficiency and quality control. Implementing a predictive model to estimate the butane fraction in the bottoms enhances performance by allowing for real-time adjus...

Use Cases

Heat Exchangers Performance Monitoring

Predicting the end-of-cycle (EOC) for a heat exchanger due to fouling is a persistent challenge for refineries. By proactively forecasting when a heat exchanger requires cleaning, refineries can implement risk-based maintenance planning, optimizing processing rates, and reducing operating and maintenance costs. Historically, engineers had to manually combine data entries in spreadsheets, spending ...

Blogs

Reduce your Carbon Footprint using Smart Optimizer Framework (ANN)

The global target of 1.5 C is now becoming a major focus for every industry, enacting strict corrections to reduce the carbon footprint across the value chain. Especially when it comes to process-manufacturing space (oil and gas, metals/mining, chemicals, pharma), we have reached to an alarming situation, where control of the emissions and optimization of the resource consumption is a must to have...

Blogs

Connected Analytics for Sustainability in Refinery Operations

With the advent of Technology, Oil and Gas Industry has transformed itself to adapt the best of analytics practices to extract maximum profit, without much expense at the productivity losses. Where, analytics practices include the use of Machine Learning/AI, Hybrid Modeling, Advanced Process Control (APC) and APM to mitigate the existing challenges of production losses, optimization, asset availab...

Blogs

Digital Transformation – Revolutionizing the Process Industry

“Technology is best when it brings people together” “Technology is best when you use it wisely” “Data is the real evidence” That’s right, today in this world of the digital era, we are all surrounded by digital technologies, tools & data. Everyone of us is now becoming a part of it, some driving it, and some being driven by it. For some, it’s incremental and for some it’s disruptive. But we al...

Blogs

Chemical 4.0 Solutions and Implementation Partner

Tridiagonal Solutions Chemical 4.0 practice leverages Industry 4.0 tech stacks to implement Manufacturing Excellence and Digital Transformation solutions. We bring a combination of tools, techniques, expertise, and solutions to support various initiatives (such as APM, APC, Digital Twin, Remote monitoring, Sustainability, etc.) of our customers. We work with a strong partner ecosystem and its stat...

Blogs

80-20 Principle – A Key Metric to apply in Manufacturing Data Analytics

You can’t avoid it now! – The opportunity landscape of Data Analytics is increasing day-by-day in every industry. Many organizations have done huge investments in building and aggregating a data layer, whether it is in MES, Historian or a data lake. The value of data is being unlocked and leveraged for getting better insights. The innovative organizations are exploring the complexity of the proble...

Blogs

Achieving Operational Excellence in Metals and Mining with Data Fabric Implementation

In the dynamic and complex landscape of metals and mining operations, achieving operational excellence is crucial for sustaining competitiveness and driving long-term success. The effective implementation of a data fabric architecture, supported by an ISA95-based equipment hierarchy, offers an opportunity to incrementally transform implementation of solution to streamline processes, optimize resou...