Modernizing Maintenance Processes with Generative AI in the Manufacturing Industry with Tridiagonal OpsEdge

Tridiagonal OpsEdge is our Gen AI-powered solution that digitizes and optimizes maintenance workflows, integrating seamlessly with your existing systems like CMMS/ERP.

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How It Works?

How Generative AI Enhances Maintenance Processes with Tridiagonal Ops-Sight

  • Step 1
    Inspection Round
  • Step 2
    Maintenance Work Orders
  • Step 3
    Planning & Scheduling
  • Step 4
    Maintenance Execution
  • Step 5
    Maintenance Dashboard / Report
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Gen AI-based
Inspection Rounds
BOOST EFFICIENCY AND SAFETY

Generative AI revolutionizes inspection rounds by automating scheduling, creating smart checklists, and ensuring accurate work orders.

  • Smart Scheduling: AI optimizes inspection timing using historical data.
  • Focused Checklists: AI targets high-risk areas, enhancing inspection effectiveness.
  • Accurate Reporting: Automated reports improve compliance and reduce errors.
  • Data-Driven Insights: AI logs and analyzes data, suggesting corrective actions.
Learn More
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Gen AI-Powered
Work Order Approval
Streamline Approvals and Improve Reliability

Generative AI simplifies the approval process by automating tasks, prioritizing work orders, and ensuring compliance.

  • Task Prioritization: AI ranks work orders by urgency and impact.
  • Compliance Checks: AI validates work orders against safety standards.
  • Insightful Reports: AI delivers key insights to refine future processes.
Explore Solutions
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Gen AI-Based
Planning & Scheduling
Optimize Resources and Prevent Failures

Generative AI enhances planning by dynamically adjusting schedules and integrating safety compliance.

  • Efficient Allocation: AI ensures optimal resource use.
  • Safety Integration: AI embeds compliance into scheduling.
  • Continuous Improvement: Real-time adaptability for smooth operations.
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AI-Guided
Maintenance Execution
Enhance Accuracy and Speed

Generative AI assists technicians with precise, step-by-step guidance for repairs.

  • Tailored Instructions: AI customizes actions based on the situation.
  • Safety Compliance: AI ensures adherence to SOPs and standards.
  • Faster Repairs: AI speeds up tasks by recommending best practices.
Improve Efficiency
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Gen AI-based
Maintenance Dashboard / Report
BOOST EFFICIENCY AND SAFETY

Generative AI revolutionizes inspection rounds by automating scheduling, creating smart checklists, and ensuring accurate work orders.

  • Smart maintenance planning and assignment of inspections.
  • End to end maintenance KPIs visibility.
  • Reliability analytics.
  • Enhanced visibility of inventory status.
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Industries we are transforming with Gen-AI Based Tridiagonal OpsEdge

Generative AI transforms maintenance into a seamless, efficient, and
reliable process, ensuring your operations run smoothly.

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Chemicals
oil-energy-icon
Oil & Energy
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Life Sciences and
Pharmaceuticals
metals
Metals & Mining
Automotive (2)
Automotive
industrial
Industrial
Manufacturing
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Technology Behind the Transformation

POWERED BY AMAZON: SCALABLE, SECURE, AND INTELLIGENT

Our Gen AI-based maintenance solution is built on cutting-edge Amazon technology, ensuring a robust, secure, and scalable platform for your operations.

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Amazon Neptune
Leverage knowledge graphs for intelligent decision-making
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Amazon Bedrock
Utilize NLP for automated reporting and predictive maintenance.
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Amazon Q
Enhancement of maintenance practices with intelligent workflows.

Tridiagonal OpsEdge features

Tridiagonal OpsEdge empowers your business with a suite of advanced features designed to streamline operations and drive growth

Intuitive Application
01

Provides maintenance teams with a user-friendly interface for real-time access to dashboards, work orders, and inventory, streamlining tasks and decision-making on the go.

GEN-AI assisted Inspection Planning
02

Assists the Maintenance Engineer to schedule and plan the execution of inspection rounds using AI to prioritize high-risk areas.

GEN-AI assisted Notification Creation
03

Assists the technicians in creating maintenance notifications with the inspection data provided by the technicians.

GEN-AI assisted Work Order Creation
04

Streamlines the work order creation process by automatically generating work orders based on inspection data and predictive maintenance needs. This reduces manual intervention, minimizes errors, and accelerates maintenance response times.

Intelligent Work Order Approval
05

Uses AI to prioritize and validate work orders, ensuring they meet are aligned with operational priorities. This feature reduces delays and enhances the speed and accuracy of maintenance approvals.

Advanced Planning and Scheduling
06

Leverages AI to dynamically adjust maintenance schedules based on historical data, current operational conditions, and predictive analytics. This ensures optimal resource allocation, minimizes downtime, and enhances overall maintenance efficiency.

Guided Maintenance Execution
07

Provides technicians with AI-driven, step-by-step instructions tailored to the specific maintenance task at hand. This feature cross-references relevant SOPs and equipment manuals, ensuring compliance and reducing the likelihood of errors during execution.

Unified Data Platform
08

Integrates data from various sources such as CMMS, ERP, and IoT sensors into a unified platform, providing real-time visibility into maintenance activities. This holistic view enhances decision-making and operational transparency.

Real-Time Support for Technicians
09

Offers real-time, context-specific support to technicians during maintenance execution, providing troubleshooting steps and instructions. This enhances the accuracy and safety of maintenance activities.

Reports and Insights
10

Delivers detailed reports and a real-time dashboard that highlights current and upcoming maintenance tasks, along with inventory analysis, enabling proactive management and decision-making.

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About Us

Tridiagonal Solutions Pvt. Ltd. (TSPL), Digital Transformation in Process Manufacturing is a premier Industry 4.0 consultant specializing in Manufacturing Excellence and Digital Transformation. We are an end-to-end execution partner for Chemical 4.0 programs, offering expertise in IT-OT integration, advanced data analytics, energy optimization, and Generative AI. Our capabilities span Digital Transformation Consulting, Process Data Analytics, Process Optimization, and more. From strategy to implementation and ongoing support, we ensure the success of your digital initiatives. Partner with us to unlock the full potential of your digital investments and drive transformative change in your operations.

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Key benefits of leveraging Gen AI

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Estimated Time Required (Days)
40-50%
Reduction
cost
Inventory Cost ($)
15-20%
Reduction
downtime
Typical Downtime (hrs)
30%
Reduction
downtime
Total Cost of Ownership (TCO)
20%
Reduction
service
Cost of Downtime
20%
increase
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Planned vs. Unplanned Maintenance Ratio
15-20%
Reduction
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Energy Consumption
15-20%
Reduction
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Work Order Completion Rate
10%
Improvement

Frequently Asked Questions

Find answers to frequently asked questions about our product features, capabilities, and how they can enhance your maintenance operations and equipment management.

How does the application help in reducing maintenance downtime?

By providing real-time access to work orders, inventory data, and predictive insights, the application enables quicker decision-making and more efficient task execution, which significantly reduces maintenance downtime.

Can the application be used offline, and will data sync when back online?

Yes, the application can be used offline. Any data entered or tasks performed offline will automatically sync with the central system once an internet connection is re-established.

Is the dashboard customizable to fit specific maintenance needs?

Absolutely. The dashboard can be tailored to display the most relevant data and KPIs according to the specific needs of your maintenance team, ensuring they have the most important information at a glance.

How secure is the data accessed and stored through the application?

The application uses advanced encryption protocols to ensure that all data accessed and stored is secure. Additionally, it includes user authentication features to prevent unauthorized access.

Does the application support integration with existing CMMS or ERP systems?

Yes, the application is designed to seamlessly integrate with existing CMMS, ERP, and other maintenance management systems, allowing for smooth data flow and continuity of operations.

How easy is it to train maintenance teams to use the application?

The application features an intuitive, user-friendly interface that requires minimal training. Most teams can get up to speed with just a short training session, making adoption quick and easy.

What kind of real-time alerts and notifications does the application provide?

The application provides real-time alerts for critical maintenance events, such as overdue work orders, low inventory levels, and urgent repair needs. Notifications are customizable to ensure the team receives timely information.

Can maintenance tasks be updated directly from the application?

Yes, maintenance personnel can update task statuses, log new issues, and enter observations directly from the application, ensuring real-time data accuracy and efficiency.

Resources

Modernizing Maintenance Processes with Generative AI in the Manufacturing Industry
Modernizing Maintenance Processes with Generative AI in the Manufacturing Industry
White Paper
Leveraging Knowledge Graphs to Add Context to Your Data
Leveraging Knowledge Graphs to Add Context to Your Data
Blogs
Generative AI - Enhancing Manufacturing Operations Practices
Generative AI - Enhancing Manufacturing Operations Practices
Webinars

Curious about how our Generative AI can streamline your operations?

Book a demo to see how we optimize efficiency and drive results.